Statistical Process Control in Manufacturing

An Intermediate-Level Course by MITx

Course Description

Welcome to the world of statistical process control in manufacturing! This intermediate-level course, offered by MITx, is an essential component of the Principles of Manufacturing MicroMasters program. Designed to equip you with powerful statistical methods for achieving world-class manufacturing quality, this course delves into the inherent randomness present in all manufacturing processes.

What Students Will Learn

  • Variation modeling using Random Processes theory
  • Statistical Process Control (SPC) foundations and applications
  • Advanced control chart methods (Xbar, EWMA, CUSUM, and discrete event)
  • Techniques for analyzing process changes through general process physics
  • Practical application of statistical methods to achieve superior quality in unit manufacturing processes

Prerequisites

  • Engineering undergraduate preparation
  • Basic knowledge of manufacturing processes
  • Familiarity with probability theory is helpful but not required

Course Coverage

  • Recognition of inherent variability in continuous production
  • Identification of process output variation sources
  • Structured description of variation
  • Application of basic probability and statistics concepts to characterize process variation
  • Differentiation between design specifications and process capability
  • Synthesis of novel approaches for unfamiliar situations
  • Assessment of various statistical methods' appropriateness for different problems

Who This Course Is For

  • Engineering professionals seeking to enhance their manufacturing quality control skills
  • Students pursuing a career in manufacturing engineering or quality management
  • Individuals interested in gaining a deeper understanding of statistical process control methods
  • Professionals looking to advance their careers in the manufacturing industry

Real-World Applications

The skills acquired in this course have immediate real-world applications. Graduates have reported using these concepts daily in their professional lives, from driving quality improvements to assessing process stability and vendor performance. You'll be equipped to:

  • Implement effective quality control measures in manufacturing processes
  • Make data-driven decisions to optimize production efficiency
  • Analyze and improve process capability
  • Develop strategies for continuous improvement in manufacturing operations
  • Communicate effectively about quality control issues using industry-standard terminology

Syllabus Overview

  • Introduction to randomness in manufacturing processes
  • Fundamentals of statistical process control
  • Variation modeling and analysis
  • Advanced control chart methods (Xbar, EWMA, CUSUM)
  • Process capability analysis
  • Application of statistical methods to real-world manufacturing scenarios

Conclusion

By enrolling in this course, you're not just learning theory – you're gaining practical skills that are in high demand in today's competitive manufacturing industry. Join us to develop the engineering and management skills needed for competence and success in modern manufacturing!